Gear Cutters Manufacturer for Involute, Spline & Shaper Profiles
High-speed steel gear cutting tools engineered for accuracy, durability, and perfect tooth form — ideal for CNC, milling, and shaping machines.
✅ Delivered with Accuracy – Vacuum Heat Treated for Longer Life
Gear Cutting Tools We Manufacture
- Involute Gear Cutters – Spur/helical gear milling
- Gear Shaper Cutters – For internal/external shaping
- Spline Milling Cutters – Straight & involute splines
- Internal Spline Cutters – Sample/drawing-based
- Gear Cutting End Mills – Shank-type CNC-compatible
- Serration Milling Cutters – DIN 5481/5482 profiles
- Worm Gear Milling Cutters – Custom profiles
- Woodruff Keyseat Cutters – For shaft keyways
Precision Tools Built for Performance
- Material: HSS M2 / M35 only
- Hardness: 60–64 HRC (vacuum heat-treated)
- Module Range: 0.5 to 12
- Pressure Angles: 14.5°, 20°, 30°, or custom
- Coatings: TiN / TiAlN (optional)
- Custom Input: Drawing, sample or gear data
Frequently Asked Questions
Do you manufacture gear cutters in carbide?
No, we only use high-speed steel (HSS M2 and M35) for better regrindability and durability.
Can I get a full set of involute gear cutters?
Yes, we provide 8-cut sets or individual cutters for any module size.
Do you make internal spline or worm gear cutters?
Absolutely. We produce both based on samples or engineering drawings.
What’s the delivery timeline?
Typically 2–3 weeks depending on complexity. We offer express service as well.
What is a gear cutter and how does it work?
A gear cutter is a precision cutting tool used to machine gear teeth on a gear blank. It removes material from the workpiece to create the correct gear profile needed for smooth mechanical power transmission.
What are the different types of gear cutters?
Common types include involute gear cutters, form gear cutters, rack cutters, and gear hobs. Each type is designed for specific gear manufacturing processes and production requirements.
How do I choose the right gear cutter?
To choose the correct gear cutter, you need to consider the gear module or diametral pitch, pressure angle, number of teeth, and the material being machined.
What is the difference between gear cutters and gear hobs?
Gear cutters are usually used in milling operations where teeth are cut one at a time, while gear hobs are used in continuous gear cutting processes that are faster for mass production.
What materials are gear cutters made from?
Gear cutters are commonly made from high-speed steel (HSS) or carbide. These materials provide strength, heat resistance, and long tool life during machining.
What is the difference between module gear cutters and DP gear cutters?
Module gear cutters are used in metric gear systems, while DP (Diametral Pitch) gear cutters are used in imperial gear measurement systems.
Can one gear cutter cut multiple gear sizes?
A single gear cutter can cut gears within a specific tooth range, but multiple cutters are required to cover all gear sizes.
What pressure angle is commonly used in gear cutters?
The most common pressure angles used in gear cutters are 14.5° and 20°, depending on the gear design requirements.
What machines are used with gear cutters?
Gear cutters are typically used with milling machines, gear hobbing machines, and gear shaping machines.
What is an Involute Gear Cutter Chart, and how is it used?
An Involute Gear Cutter Chart helps machinists select the correct cutter number based on the number of gear teeth. The chart shows which cutter from a gear cutter set should be used to achieve the correct gear tooth profile.
What are Involute Gear Cutters, and why are they commonly used?
Involute Gear Cutters are specialized tools used to create gears with an involute tooth profile. This profile allows gears to mesh smoothly and transmit power efficiently in mechanical systems.
What is included in a Gear Cutter Set?
A Gear Cutter Set usually contains multiple cutters designed for different gear tooth ranges. These cutters allow machinists to produce gears with various numbers of teeth while maintaining accurate profiles.
Send Us Your Gear Cutter Requirements
Email us at [email protected] or click below to connect instantly.